Product Description
Product Description
A timing pulley is a wheel component used for transmission, which is often used in combination with a timing belt or a synchronous chain to achieve precision synchronous transmission. The timing pulley usually consists of 2 parts: the wheel flange and the hub. The wheel flange usually has a toothed structure that can be combined with a timing belt or chain to achieve a precise synchronous transmission effect. Synchronous wheels can be divided into 2 categories: grinding gear synchronous wheels and forged tooth synchronous wheels.
Product Parameters
| product | High Performance Taper Bushing Timing Pulley for Power Plant With ISO9001 |
| material | stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc . |
| size | ISO standard ,customer requirements |
| BORE | Finished bore, Pilot Bore, Special request |
| surface treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001 ,SGS |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc. |
| Testing Equipment | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments |
workshop & equipment
Production process
Certifications
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .Excellent after-sales service
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
20-30 working days as usual
30-40 working days in busy season
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .
2: What are the common types of tooth profiles for synchronous belt pulleys?
A: The most common tooth profiles for synchronous belt pulleys are the trapezoidal (or T-type) and curvilinear (or HTD-type) profiles. The tooth profile determines the pitch diameter, which affects the overall ratio of the gear drive.
3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.
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| Certification: | ISO |
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| Pulley Sizes: | Type F |
| Manufacturing Process: | Forging |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can timing pulleys be customized for specific applications?
Yes, timing pulleys can be customized to suit specific applications and requirements. Here’s how timing pulleys can be customized:
1. Size and Dimensions:
Timing pulleys can be customized in terms of their size and dimensions to fit specific shaft diameters, spacing, and clearance requirements. Customization allows engineers to ensure proper alignment and integration of the pulley within the system.
2. Tooth Profile:
The tooth profile of a timing pulley can be customized based on the specific power transmission needs of the application. Different tooth profiles, such as trapezoidal, curvilinear, or modified curvilinear, offer varying levels of engagement, load capacity, and noise characteristics. Customizing the tooth profile allows for optimized performance and efficiency.
3. Material Selection:
Timing pulleys can be customized by selecting the appropriate material based on the application’s requirements. Different materials, such as steel, aluminum, plastic, or composites, offer varying levels of strength, durability, corrosion resistance, and temperature tolerance. Customizing the material ensures compatibility with the operating conditions and environment.
4. Coatings and Surface Treatments:
Custom coatings and surface treatments can be applied to timing pulleys to enhance their performance and longevity. These treatments include but are not limited to hard anodizing, zinc plating, nitriding, or specific coatings for reduced friction, wear resistance, or improved tooth engagement.
5. Flanges and Attachments:
Timing pulleys can be customized with flanges or attachments to facilitate proper belt tracking, prevent belt slippage, or accommodate specific mounting requirements. These additions help ensure reliable and stable power transmission in the application.
6. Keyways and Hubs:
Custom keyways and hubs can be incorporated into timing pulleys to provide precise shaft-to-pulley connection and prevent slippage or misalignment. Keyways and hubs allow for secure and accurate power transmission in applications that require high torque or precise positioning.
7. Prototype and Low-Volume Production:
Timing pulleys can be customized through prototyping and low-volume production processes. This allows for the creation of unique designs, iterations, and testing before full-scale production. Customization at these stages ensures that the final timing pulleys meet the specific requirements of the application.
By offering customization options, timing pulley manufacturers and suppliers can cater to a wide range of industries and applications, including automotive, aerospace, robotics, industrial automation, medical, and more. Customized timing pulleys provide engineers with the flexibility to design systems that meet precise power transmission needs, resulting in optimized performance, reliability, and efficiency.
What are the benefits of using toothed timing belts with pulleys?
Using toothed timing belts in conjunction with pulleys offers several benefits in mechanical systems. Here are some advantages:
1. Precise Power Transmission:
Toothed timing belts provide accurate power transmission between the driving and driven pulleys. The teeth on the belt mesh with the grooves or teeth on the pulley, creating a positive drive system. This positive engagement ensures that power is transferred efficiently and without slippage, maintaining precise motion and torque transmission.
2. Synchronization:
The teeth on the timing belt and the corresponding teeth on the pulley enable synchronization of multiple components in a system. By precisely matching the tooth profiles, timing belts ensure that the rotation of the driving pulley is transferred to the driven pulley with precise timing. This synchronization is crucial in applications where coordinated motion is necessary, such as in engines, conveyors, and robotic systems.
3. High Efficiency:
Toothed timing belts and pulleys have a high transmission efficiency. The positive engagement between the teeth on the belt and the pulley minimizes energy losses that can occur in other power transmission systems, such as friction-based drives. This high efficiency results in less power wastage and improved overall system performance.
4. Quiet and Smooth Operation:
Toothed timing belts operate with reduced noise levels compared to other power transmission systems. The meshing of the teeth creates a smooth and quiet operation, which is beneficial in applications where noise reduction is desired, such as in office equipment or precision machinery.
5. Low Maintenance:
Toothed timing belts require minimal maintenance compared to alternative power transmission systems. They do not need lubrication, which eliminates the need for regular greasing or oiling. Additionally, toothed timing belts are resistant to contamination and do not suffer from issues like stretching or retensioning, resulting in reduced maintenance tasks and costs.
6. Wide Range of Applications:
Toothed timing belts with pulleys find applications in various industries and systems. They are used in automotive engines, industrial machinery, printing presses, medical devices, and many other applications. Toothed timing belts can handle a wide range of loads and speeds, making them versatile for different power transmission requirements.
7. Design Flexibility:
Timing belts are available in various sizes, materials, and tooth profiles, offering design flexibility. This allows engineers and designers to select the most appropriate belt and pulley combination for their specific application requirements, considering factors such as load capacity, speed, environmental conditions, and space constraints.
In summary, using toothed timing belts with pulleys provides precise power transmission, synchronization, high efficiency, quiet operation, low maintenance, versatility, and design flexibility. These benefits make toothed timing belts a popular choice in numerous mechanical systems.
How does a timing pulley differ from a standard pulley?
A timing pulley differs from a standard pulley in design and functionality. While both types of pulleys are used in mechanical systems, they serve different purposes and have distinct features. Here’s an explanation of the key differences between a timing pulley and a standard pulley:
1. Toothed Profile:
The most significant difference between a timing pulley and a standard pulley is the presence of teeth on the timing pulley. Timing pulleys have grooves or teeth on their circumferential surface that mesh with corresponding teeth on timing belts. This toothed profile enables positive engagement between the pulley and the belt, providing precise motion and preventing slippage. In contrast, standard pulleys typically have a smooth or V-shaped groove that allows for the use of flat belts or V-belts, which rely on friction for power transmission.
2. Synchronization and Timing:
Timing pulleys are specifically designed for applications that require accurate timing and synchronization. The teeth on the timing pulley mesh with the teeth on the timing belt, creating a positive drive system. This ensures that the rotational motion of the driving pulley is transferred precisely to the driven pulleys, maintaining synchronization and accurate timing. Standard pulleys, on the other hand, do not provide this level of precise timing and are commonly used in applications where synchronization is not critical.
3. Power Transmission:
A timing pulley is primarily used for power transmission in applications that require precise motion control. The positive engagement between the teeth of the timing pulley and the timing belt ensures efficient power transfer without slippage. This is particularly important in applications where accurate speed ratios and torque transmission are necessary. Standard pulleys, while also used for power transmission, rely on friction between the pulley and the belt for power transfer, which may result in some slippage under heavy loads or high speeds.
4. Customization and Configurations:
Timing pulleys offer a wide range of customization options to meet specific application requirements. They can be manufactured with different tooth profiles, pitch sizes, and numbers of teeth to achieve the desired speed ratios and torque transmission. Standard pulleys, on the other hand, have fewer customization options and are generally available in standard sizes and configurations.
5. Maintenance and Reliability:
Timing pulleys and timing belts require less maintenance compared to standard pulleys and belts. The toothed profile of timing pulleys prevents slippage, reducing the need for frequent tension adjustments. Additionally, the positive engagement between the timing pulley and the timing belt ensures reliable power transmission with minimal wear and elongation of the belt.
Overall, the main differences between a timing pulley and a standard pulley lie in their toothed profile, synchronization capabilities, precise timing, customization options, and maintenance requirements. Timing pulleys are specifically designed for applications that demand accurate motion control and synchronization, while standard pulleys are more commonly used where precise timing is not critical.
editor by CX
2024-05-10