China wholesaler Customized Low Price High Precision Stainless Steel Timing Belt Pulley 3m 8m At10 H chain pulley

Product Description

Product Description

A timing pulley is a wheel component used for transmission, which is often used in combination with a timing belt or a synchronous chain to achieve precision synchronous transmission. The timing pulley usually consists of 2 parts: the wheel flange and the hub. The wheel flange usually has a toothed structure that can be combined with a timing belt or chain to achieve a precise synchronous transmission effect. Synchronous wheels can be divided into 2 categories: grinding gear synchronous wheels and forged tooth synchronous wheels.

 

Product Parameters

 

product Customized Low Price High Precision Stainless Steel Timing Belt Pulley 3m 8m At10 H
material stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc .
size ISO standard  ,customer requirements
BORE Finished bore, Pilot Bore, Special request
surface treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001 ,SGS
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments

 

workshop & equipment

 

 

 

 

Production process

 

Certifications

 

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11 .Excellent after-sales service

 

 

shipping

 

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
20-30 working days as usual
30-40 working days  in busy season

FAQ

1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .

2: What are the common types of tooth profiles for synchronous belt pulleys?

A: The most common tooth profiles for synchronous belt pulleys are the trapezoidal (or T-type) and curvilinear (or HTD-type) profiles. The tooth profile determines the pitch diameter, which affects the overall ratio of the gear drive.

3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.

 

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Certification: ISO
Pulley Sizes: Type F
Manufacturing Process: Forging
Material: Stainless Steel
Surface Treatment: Electroplating
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

timing pulley

How do timing pulleys contribute to efficient power distribution?

Timing pulleys play a crucial role in ensuring efficient power distribution in various mechanical systems. Here’s how timing pulleys contribute to efficient power distribution:

1. Precise Timing and Synchronization:

Timing pulleys, in conjunction with timing belts or chains, synchronize the rotation of different components within a system. By maintaining precise timing between the input and output shafts, timing pulleys ensure that power is distributed accurately and efficiently. This synchronization prevents power loss due to misalignment or timing discrepancies.

2. Positive Drive System:

Timing pulleys create a positive drive system when paired with timing belts or chains. The teeth on the pulleys interlock with the teeth on the belt or chain, creating a firm grip that eliminates slippage. This positive drive ensures that power is efficiently transmitted from the driving pulley to the driven pulley without any energy loss.

3. Load Distribution:

Timing pulleys help distribute the load evenly across the system by transmitting power from the driving pulley to the driven pulley. The pulley’s design and tooth profile enable the load to be distributed over a larger contact area, reducing stress concentration on individual components. This even load distribution enhances the overall efficiency of power transmission.

4. Reduced Friction and Wear:

Timing pulleys, particularly those made of materials with low friction coefficients, minimize friction and wear during power transmission. The smooth engagement between the pulley teeth and the belt or chain reduces energy losses caused by friction. Additionally, materials with excellent wear resistance properties extend the lifespan of the pulleys, ensuring long-term efficiency.

5. Tension Control:

Timing pulleys, in combination with tensioner and idler pulleys, help maintain the appropriate tension in the timing belt or chain. Proper tension control ensures that the belt or chain remains securely engaged with the pulleys, preventing power loss due to slippage. By maintaining optimal tension, timing pulleys contribute to efficient power distribution throughout the system.

6. System Optimization:

Timing pulleys allow for system optimization by providing flexibility in gear ratios and power transmission configurations. By selecting pulleys with different diameters or tooth profiles, engineers can adjust the speed and torque distribution within the system. This optimization ensures that power is distributed efficiently, matching the requirements of the specific application.

Overall, timing pulleys ensure efficient power distribution by providing precise timing, creating a positive drive system, evenly distributing loads, reducing friction and wear, controlling tension, and enabling system optimization. These factors contribute to the overall efficiency, reliability, and performance of mechanical systems where timing pulleys are utilized.

timing pulley

How are timing pulleys integrated into CNC machines for positioning?

Timing pulleys play a crucial role in CNC (Computer Numerical Control) machines for precise positioning of the tool or workpiece. Here’s an explanation of how timing pulleys are integrated into CNC machines for positioning:

1. Drive System:

In a CNC machine, timing pulleys are often used as part of the drive system. The driving pulley is connected to a motor, typically a stepper motor or a servo motor, which provides rotational power. The driven pulley is connected to the axis or axes responsible for moving the tool or workpiece. The timing belt or chain, meshing with the pulleys, transfers the rotational motion from the motor to the driven pulley, enabling precise positioning.

2. Synchronization:

The primary purpose of timing pulleys in CNC machines is to achieve synchronization between the motor and the axis movement. By using toothed timing belts or chains, the rotational motion from the motor is precisely transferred to the driven pulley. The teeth on the timing belt or chain mesh with the teeth on the pulley, creating a positive engagement that ensures accurate and synchronized movement.

3. Pulley Ratios:

To achieve the desired positioning accuracy, CNC machines often utilize different pulley ratios. By varying the diameter or the number of teeth on the pulleys, the speed and torque of the driven axis can be adjusted. This allows for fine-tuning the positioning performance based on the specific requirements of the CNC application.

4. Multiple Axes:

CNC machines commonly have multiple axes, such as X, Y, and Z axes for three-dimensional movement. Each axis is equipped with its respective timing pulley system. The pulleys and timing belts or chains for each axis are carefully calibrated and synchronized to ensure coordinated movement and precise positioning in all directions.

5. Tensioning and Alignment:

Proper tensioning and alignment of the timing belts or chains are essential for accurate positioning in CNC machines. Adequate tension ensures that the belts or chains maintain the necessary grip and engagement with the pulleys, preventing slippage or backlash. Regular inspection and adjustment of tension and alignment are necessary to maintain optimal positioning performance.

6. Encoder Feedback:

To enhance positioning accuracy, CNC machines often incorporate encoder feedback systems. Encoders provide precise position feedback to the control system, allowing for closed-loop control. The encoder is usually connected to the driven pulley, enabling real-time monitoring and adjustment of the position to ensure accurate positioning during operation.

7. Control System Integration:

The timing pulley systems in CNC machines are integrated into the overall control system. The control software sends commands to the motor, dictating the desired positioning and movement. The control system interprets the input signals, calculates the appropriate motor rotations, and adjusts the timing pulley system to achieve the specified positioning accuracy.

In summary, timing pulleys are integrated into CNC machines for precise positioning by serving as part of the drive system, enabling synchronization between the motor and the driven axis, using pulley ratios to control speed and torque, accommodating multiple axes, ensuring proper tensioning and alignment, incorporating encoder feedback for enhanced accuracy, and integrating with the control system. These mechanisms and considerations work together to achieve the high precision and accuracy required in CNC machining operations.

timing pulley

Can you explain the importance of precision in timing pulley systems?

Precision is of utmost importance in timing pulley systems due to the critical nature of their applications. Here’s an explanation of why precision is essential in timing pulley systems:

1. Accurate Timing and Synchronization:

Precision ensures accurate timing and synchronization between the driving and driven components in a mechanical system. Timing pulley systems are commonly used in applications where precise motion control is necessary, such as engines, robotics, CNC machines, and automated systems. Any deviation from the intended timing can lead to errors, malfunctions, or decreased performance in these systems.

2. Consistent Power Transmission:

In a timing pulley system, the teeth on the timing pulley engage with the teeth on the timing belt, creating a positive drive system. Precision in the design and manufacturing of the timing pulley and timing belt ensures consistent power transmission without slippage or backlash. This reliability is crucial in applications that require accurate speed ratios, torque transmission, and consistent performance.

3. Positioning and Indexing Accuracy:

Precision in timing pulley systems allows for precise positioning and indexing of components. The teeth on the timing pulley and belt ensure accurate movement and positioning, enabling repeatable and controlled motion. This is essential in applications such as automated assembly lines, 3D printers, and precision motion control systems, where precise positioning is critical for achieving desired outcomes.

4. Reduced Wear and Maintenance:

Precision in timing pulley systems leads to reduced wear and maintenance requirements. When the teeth of the timing pulley and belt mesh precisely, there is minimal abrasion and elongation of the belt, resulting in increased longevity. Additionally, precise timing and synchronization minimize stress on the system, reducing the need for frequent adjustments and replacements.

5. Noise and Vibration Reduction:

Precision in timing pulley systems helps minimize noise and vibration. When the teeth of the timing pulley and belt are precisely matched, there is a smooth transfer of power, reducing noise generation and vibration. This is particularly important in applications where noise and vibration can affect the performance or comfort of the system, such as in precision instruments or equipment used in quiet environments.

6. System Reliability and Performance:

Precision contributes to the overall reliability and performance of timing pulley systems. Accurate timing, synchronization, and power transmission ensure that the system operates as intended, minimizing the risk of failures, errors, or inefficiencies. Reliable performance is crucial in critical applications where downtime or errors can have significant consequences.

In summary, precision is vital in timing pulley systems to achieve accurate timing and synchronization, consistent power transmission, precise positioning and indexing, reduced wear and maintenance, noise and vibration reduction, and overall system reliability and performance. Attention to precision during the design, manufacturing, installation, and maintenance of timing pulley systems is essential to ensure optimal functionality and meet the specific requirements of the application.

China wholesaler Customized Low Price High Precision Stainless Steel Timing Belt Pulley 3m 8m At10 H   chain pulleyChina wholesaler Customized Low Price High Precision Stainless Steel Timing Belt Pulley 3m 8m At10 H   chain pulley
editor by CX

2024-04-24