China wholesaler Small Standard Aluminium Pulley pulley design

Product Description

CHINAMFG Machinery offers a wide range of high quality Timing Belt Pulleys and Toothed Bars/ Timing Bars.  Standard and non-standard pulleys according to drawings are available. 

 
Types of material:
  1. AlCuMgPb 6061 6082 Aluminum Timing Pulley
  2. C45E 1045 S45C Carbon Steel Timing Pulley
  3. GG25 HT250 Cast Iron Timing Pulley
  4. SUS303 SUS304 AISI431 Stainless Steel Timing Pulley
  5. Other material on demand,  such as cooper,  bronze and plastic
 
Types of surface treatment:
 1.  Anodized surface –Aluminum Pulleys
 2.  Hard anodized surface — Aluminum Pulleys
 3.  Black Oxidized surface — Steel Pulleys
 4. Zinc plated surface — Steel Pulleys
 5. Chromate surface — Steel Pulleys; Cast Iron Pulleys
 6. Nickel plated surface –Steel Pulleys; Cast Iron Pulleys
 
Types of teeth profile

Teeth Profile Pitch
HTD 3M,5M,8M,14M,20M
AT AT5,AT10,AT20
T T2.5,T5,T10
MXL 0.08″(2.032MM)
XL 1/5″(5.08MM)
L 3/8″(9.525MM)
H 1/2″(12.7MM)
XH 7/8″(22.225MM)
XXH 1 1/4″(31.75MM)
STS STPD S2M,S3M,S4.5M,S5M,S8M,S14M
RPP RPP5M,RPP8M,RPP14M,RPP20M
PGGT PGGT  2GT, 3GT and 5GT
PCGT GT8M,GT14M

 
Types of pitches and sizes

Imperial Inch Timing Belt Pulley,
1.     Pilot Bore MXL571 for 6.35mm timing belt; teeth number from 16 to 72;
2.  Pilot Bore XL037 for 9.53mm timing belt; teeth number from 10 to 72;
3.  Pilot Bore, Taper Bore L050 for 12.7mm timing belt; teeth number from 10 to 120;
4.  Pilot Bore, Taper Bore L075 for 19.05mm timing belt; teeth number from 10 to 120;
5.  Pilot Bore, Taper Bore L100 for 25.4mm timing belt; teeth number from 10 to 120;
6.  Pilot Bore, Taper Bore H075 for 19.05mm timing belt; teeth number from 14 to 50;
7.  Pilot Bore, Taper Bore H100 for 25.4mm timing belt; teeth number from 14 to 156;
8.  Pilot Bore, Taper Bore H150 for 38.1mm timing belt; teeth number from 14 to 156;
9.  Pilot Bore, Taper Bore H200 for 50.8mm timing belt; teeth number from 14 to 156;
10.  Pilot Bore, Taper Bore H300 for 76.2mm timing belt; teeth number from 14 to 156;
11.  Taper Bore XH200 for 50.8mm timing belt; teeth number from 18 to 120;
12.  Taper Bore XH300 for 76.2mm timing belt; teeth number from 18 to 120;
13.  Taper Bore XH400 for 101.6mm timing belt; teeth number from 18 to 120;

Metric Timing Belt Pulley T and AT
1.  Pilot Bore T2.5-16 for 6mm timing belt; teeth number from 12 to 60; 
2.   Pilot Bore T5-21 for 10mm timing belt; teeth number from 10 to 60; 
3.   Pilot Bore T5-27 for 16mm timing belt; teeth number from 10 to 60; 
4.   Pilot Bore T5-36 for 25mm timing belt; teeth number from 10 to 60; 
5.   Pilot Bore T10-31 for 16mm timing belt; teeth number from 12 to 60; 
6.   Pilot Bore T10-40 for 25mm timing belt; teeth number from 12 to 60; 
7.   Pilot Bore T10-47 for 32mm timing belt; teeth number from 18 to 60; 
8.   Pilot Bore T10-66 for 50mm timing belt; teeth number from 18 to 60;
9.  Pilot Bore AT5-21 for 10mm timing belt; teeth number from 12 to 60;
10. Pilot Bore AT5-27 for 16mm timing belt; teeth number from 12 to 60;
11. Pilot Bore AT5-36 for 25mm timing belt; teeth number from 12 to 60; 
12. Pilot Bore AT10-31 for 16mm timing belt; teeth number from 15 to 60; 
13. Pilot Bore AT10-40 for 25mm timing belt; teeth number from 15 to 60; 
14. Pilot Bore AT10-47 for 32mm timing belt; teeth number from 18 to 60; 
15. Pilot Bore AT10-66 for 50mm timing belt; teeth number from 18 to 60;
  
Metric Timing Belt Pulley HTD3M, 5M, 8M, 14M 
1.  HTD3M-06; 3M-09; 3M-15; teeth number from 10 to 72; 
2.  HTD5M-09; 5M-15; 5M-25; teeth number from 12 to 72; 
3.  HTD8M-20; 8M-30; 8M-50; 8M-85 teeth number from 22 to 192; 
4.  HTD14M-40; 14M-55; 14M-85; 14M-115; 14M-170; teeth number from 28-216; 
5.  Taper Bore HTD5M-15; 8M-20; 8M-30; 8M-50; 8M-85; 14M-40; 14M-55; 14M-85;
         14M-115; 14M-170

Metric Timing Belt Pulleys for Poly Chain GT2 Belts 
1.      PCGT8M-12; PCGT8M-21; PCGT8M-36; PCGT8M-62; 
2.      PCGT14M-20; PCGT14M-37; PCGT14M-68; PCGT14M-90; PCGT14M-125;

Power Grip CHINAMFG Tooth/ PGGT 2GT, 3GT and 5GT 
1. 2GT-06, 2GT-09 for timing belt width 6mm and 9mm 
2. 3GT-09, 3GT-15 for timing belt width 9mm and 15mm 
3. 5GT-15, 5GT-25 for timing belt width 15mm and 25mm

OMEGA RPP HTD Timing Pulleys 
1.   RPP3M-06; 3M-09; 3M-15; teeth number from 10 to 72; 
2.   RPP5M-09; 5M-15; 5M-25; teeth number from 12 to 72; 
3.   RPP8M-20; 8M-30; 8M-50; 8M-85 teeth number from 22 to 192; 
4.   RPP14M-40; 14M-55; 14M-85; 14M-115; 14M-170; teeth number from 28-216; 
5.  Taper Bore RPP5M-15; 8M-20; 8M-30; 8M-50; 8M-85; 14M-40; 14M-55; 14M-85;
     14M-115; 14M-170 /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: ISO
Pulley Sizes: Timing
Manufacturing Process: Sawing
Material: Carbon Steel
Surface Treatment: Blackening
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Samples:
US$ 3/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

timing pulley

How do timing pulley systems ensure synchronized motion?

Timing pulley systems play a crucial role in ensuring synchronized motion in various mechanical systems. Here’s how timing pulley systems achieve synchronized motion:

1. Toothed Design:

Timing pulleys have teeth or grooves on their periphery that mesh with the teeth on the timing belt or chain. The toothed design creates positive engagement between the pulley and the belt or chain, preventing slippage and maintaining precise synchronization.

2. Timing Belts or Chains:

The timing pulley system works in conjunction with a timing belt or chain. The teeth on the belt or chain interlock with the teeth on the pulley, ensuring that the rotational motion is transferred accurately from the driving pulley to the driven pulley. The precise engagement of the teeth allows for synchronized motion between the pulleys.

3. Constant Pitch:

The teeth on the timing belt or chain and the corresponding teeth on the timing pulleys have a consistent pitch. The pitch refers to the distance between the teeth, and it remains constant throughout the length of the belt or chain. This constant pitch ensures that the teeth on the belt or chain engage with the pulley teeth at the same rate, maintaining synchronized motion.

4. Precise Manufacturing Tolerances:

Timing pulley systems are manufactured with tight tolerances to ensure accurate tooth profiles and consistent dimensions. The teeth on the pulleys and the teeth on the belt or chain are designed to match precisely, allowing for seamless interaction and precise synchronization. High manufacturing tolerances contribute to the reliability and efficiency of the system.

5. Tension Control:

Proper tension control is vital for achieving synchronized motion in a timing pulley system. The tension in the timing belt or chain needs to be adjusted correctly to ensure optimal engagement with the pulleys. Tensioners and idler pulleys are often used to maintain the appropriate tension, ensuring that the belt or chain remains securely engaged with the pulleys.

6. Suitable Pulley and Belt/Chain Selection:

Choosing the appropriate combination of timing pulleys and timing belts or chains is crucial for achieving synchronized motion. Factors such as pulley diameter, number of teeth, belt or chain pitch, and material selection need to be considered to match the specific requirements of the application. Proper selection ensures that the pulley system operates with accurate timing and synchronized motion.

7. Regular Maintenance and Inspection:

To ensure continued synchronized motion, regular maintenance and inspection of the timing pulley system are necessary. This includes checking for wear, proper tension, and alignment, and replacing any worn-out components. Routine maintenance helps identify and address potential issues that could affect the synchronized motion of the system.

By incorporating toothed design, timing belts or chains, constant pitch, precise manufacturing tolerances, tension control, suitable pulley and belt/chain selection, and regular maintenance, timing pulley systems ensure synchronized motion in mechanical systems. This synchronization is essential for accurate timing, coordination, and efficient operation of various applications.

timing pulley

How are timing pulleys integrated into CNC machines for positioning?

Timing pulleys play a crucial role in CNC (Computer Numerical Control) machines for precise positioning of the tool or workpiece. Here’s an explanation of how timing pulleys are integrated into CNC machines for positioning:

1. Drive System:

In a CNC machine, timing pulleys are often used as part of the drive system. The driving pulley is connected to a motor, typically a stepper motor or a servo motor, which provides rotational power. The driven pulley is connected to the axis or axes responsible for moving the tool or workpiece. The timing belt or chain, meshing with the pulleys, transfers the rotational motion from the motor to the driven pulley, enabling precise positioning.

2. Synchronization:

The primary purpose of timing pulleys in CNC machines is to achieve synchronization between the motor and the axis movement. By using toothed timing belts or chains, the rotational motion from the motor is precisely transferred to the driven pulley. The teeth on the timing belt or chain mesh with the teeth on the pulley, creating a positive engagement that ensures accurate and synchronized movement.

3. Pulley Ratios:

To achieve the desired positioning accuracy, CNC machines often utilize different pulley ratios. By varying the diameter or the number of teeth on the pulleys, the speed and torque of the driven axis can be adjusted. This allows for fine-tuning the positioning performance based on the specific requirements of the CNC application.

4. Multiple Axes:

CNC machines commonly have multiple axes, such as X, Y, and Z axes for three-dimensional movement. Each axis is equipped with its respective timing pulley system. The pulleys and timing belts or chains for each axis are carefully calibrated and synchronized to ensure coordinated movement and precise positioning in all directions.

5. Tensioning and Alignment:

Proper tensioning and alignment of the timing belts or chains are essential for accurate positioning in CNC machines. Adequate tension ensures that the belts or chains maintain the necessary grip and engagement with the pulleys, preventing slippage or backlash. Regular inspection and adjustment of tension and alignment are necessary to maintain optimal positioning performance.

6. Encoder Feedback:

To enhance positioning accuracy, CNC machines often incorporate encoder feedback systems. Encoders provide precise position feedback to the control system, allowing for closed-loop control. The encoder is usually connected to the driven pulley, enabling real-time monitoring and adjustment of the position to ensure accurate positioning during operation.

7. Control System Integration:

The timing pulley systems in CNC machines are integrated into the overall control system. The control software sends commands to the motor, dictating the desired positioning and movement. The control system interprets the input signals, calculates the appropriate motor rotations, and adjusts the timing pulley system to achieve the specified positioning accuracy.

In summary, timing pulleys are integrated into CNC machines for precise positioning by serving as part of the drive system, enabling synchronization between the motor and the driven axis, using pulley ratios to control speed and torque, accommodating multiple axes, ensuring proper tensioning and alignment, incorporating encoder feedback for enhanced accuracy, and integrating with the control system. These mechanisms and considerations work together to achieve the high precision and accuracy required in CNC machining operations.

timing pulley

Can you explain the importance of precision in timing pulley systems?

Precision is of utmost importance in timing pulley systems due to the critical nature of their applications. Here’s an explanation of why precision is essential in timing pulley systems:

1. Accurate Timing and Synchronization:

Precision ensures accurate timing and synchronization between the driving and driven components in a mechanical system. Timing pulley systems are commonly used in applications where precise motion control is necessary, such as engines, robotics, CNC machines, and automated systems. Any deviation from the intended timing can lead to errors, malfunctions, or decreased performance in these systems.

2. Consistent Power Transmission:

In a timing pulley system, the teeth on the timing pulley engage with the teeth on the timing belt, creating a positive drive system. Precision in the design and manufacturing of the timing pulley and timing belt ensures consistent power transmission without slippage or backlash. This reliability is crucial in applications that require accurate speed ratios, torque transmission, and consistent performance.

3. Positioning and Indexing Accuracy:

Precision in timing pulley systems allows for precise positioning and indexing of components. The teeth on the timing pulley and belt ensure accurate movement and positioning, enabling repeatable and controlled motion. This is essential in applications such as automated assembly lines, 3D printers, and precision motion control systems, where precise positioning is critical for achieving desired outcomes.

4. Reduced Wear and Maintenance:

Precision in timing pulley systems leads to reduced wear and maintenance requirements. When the teeth of the timing pulley and belt mesh precisely, there is minimal abrasion and elongation of the belt, resulting in increased longevity. Additionally, precise timing and synchronization minimize stress on the system, reducing the need for frequent adjustments and replacements.

5. Noise and Vibration Reduction:

Precision in timing pulley systems helps minimize noise and vibration. When the teeth of the timing pulley and belt are precisely matched, there is a smooth transfer of power, reducing noise generation and vibration. This is particularly important in applications where noise and vibration can affect the performance or comfort of the system, such as in precision instruments or equipment used in quiet environments.

6. System Reliability and Performance:

Precision contributes to the overall reliability and performance of timing pulley systems. Accurate timing, synchronization, and power transmission ensure that the system operates as intended, minimizing the risk of failures, errors, or inefficiencies. Reliable performance is crucial in critical applications where downtime or errors can have significant consequences.

In summary, precision is vital in timing pulley systems to achieve accurate timing and synchronization, consistent power transmission, precise positioning and indexing, reduced wear and maintenance, noise and vibration reduction, and overall system reliability and performance. Attention to precision during the design, manufacturing, installation, and maintenance of timing pulley systems is essential to ensure optimal functionality and meet the specific requirements of the application.

China wholesaler Small Standard Aluminium Pulley   pulley design	China wholesaler Small Standard Aluminium Pulley   pulley design
editor by CX

2024-05-15